Warehouse Racks

Warehouse racks are a fundamental component of any well-functioning warehouse. Warehouse racks can make or break your operation's efficiency. With the proper warehouse racking system in place, warehouse managers can maximize space utilization, optimize organization for efficient picking processes, and create a streamlined workflow.

Warehouse Layout and Warehouse Racks

The layout of your warehouse plays a crucial role in determining the most suitable warehouse racking options. Factors like aisle width, docking locations, shipping areas, and other warehouse components all influence the types of racks you can implement.

Types of Warehouse Racks

Warehouse racking systems come in various configurations, also known as pallet racks or materials handling systems. These systems typically combine wooden, metal, or plastic pallets (also called skids) with multi-level shelving structures. Decking bases, available in different widths, provide support for objects placed on the racks for storage. In many warehouses, racking reaches several feet high, requiring forklifts for loading and unloading. Here's a breakdown of some common warehouse racking configurations:

● Selective Racks: The most widely used pallet system, selective racks offer access to pallets from an aisle. Ideal for narrow aisle, standard, and deep-reach systems, selective racks require specialized narrow aisle lift trucks and can only accommodate a single pallet depth-wise.

● Drive-In and Drive-Through Racks: Perfect for high-density storage, drive-in racks and drive-through racks are typically constructed from steel and have enough clearance for a forklift to enter the bays. Drive-in racks have one designated entrance and exit, while drive-through racks allow access from both sides of the bay. As a consequence, drive-in racks are better suited for last-in, first-out (LIFO) inventory management, commonly used for non-perishable goods or those with low turnover rates. Conversely, a drive-through system necessitates a first-in, first-out (FIFO) approach. Both drive-in and drive-through racks can be floor-to-ceiling structures.

● Push Back Racking Systems: Primarily used for bulk storage, push back racking systems are designed to store products spanning 2-5 pallets. As a pallet is loaded onto the system, it pushes the following pallet back. Conversely, when a pallet is unloaded, it is automatically pushed to the front of the system. Utilizing the LIFO system, push-back racking systems often incorporate inclined rails, sliding carts, and double lanes.

● Flow Racks (Gravity Racks): Flow racks, also known as gravity racks, are commonly used for high-density storage applications. Products are loaded at the higher end and retrieved from the lower end, adhering to a FIFO system. The loading and unloading process creates a natural flow within the racks, automating product rotation. Flow racks utilize gravity rollers that move in tandem with the load weight and may feature brakes or speed controllers to regulate product movement. A significant advantage of flow racks is that they do not require electricity – gravity does all the work!

Warehouse Racking Requirements

The most suitable warehouse racking system for your warehouse will depend on your specific needs. Here are some key factors to consider when making your choice:

● Cost

● Available Floor Space

● Warehouse Ceiling Height

● Pallet Type and Size

● Number of SKUs Stored per Rack

● Frequency of Pallet Access

● Product Shelf Life

● FIFO or LIFO Inventory Management Needs

● Number of Pallets to be Stored

● Forklift Type and Lift Height

By carefully considering these factors, you can select the warehouse racking system that optimizes your storage space, enhances efficiency, and streamlines your warehouse operations.

Warehouse Racks Manufacturer

When it comes to selecting a warehouse rack manufacturer, look no further than Aavon Steels, the leading manufacturer of warehouse racking in India. Renowned for their expertise, innovative design, and commitment to quality, Aavon Steels offers a comprehensive range of warehouse racking solutions to meet your specific needs and exceed your expectations. From selective racks to drive-in/drive-through racks, push back racks, and flow racks, Aavon Steels provides the most advanced and reliable racking systems available on the market today.

Contact us today to discuss your warehouse racking requirements and discover how Aavon Steels can help you create a streamlined and efficient storage solution for your warehouse.